Process and Product Audit Checklist - Product Realization, Effectiveness of Process

D
#1
The new TS standard requires process and product audits. I have not had much experience with these; only system audits.
Does anyone know where I can find a sample of a process audit checklist for auditing product realization and effectiveness of process performance?

Can anyone tell me where I can find a checklist for a product audit to verify conformance to all specified requirements, such as product dimensions, packaging, labeling.
Thanks, ahead!
 
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D
#3
Kevin,
We have control plans when auto specified. When not customer specified, we have process sheets which are pretty much the same thing.
 

Kevin Mader

One of THE Original Covers!
Staff member
Admin
#4
Dawn,

Sorry for the late response.

You may be able to structure a checklist for the operations/processes from your auto control plans generic enough that may be applied to other non-auto areas.

In a system audit, your looking for objective evidence that the system meets the quality program and any governing standard. The same is true of process and product audits. You may have operations that are performed in accordance with specific standards (ASTM for example) or products must meet a CE requirement. You are still obligated in meeting and self imposed or created work standards or practices. Creating working papers for the audit is the same.

In the absense of any particular standard requirements, you may want to determine what customer driven requirements you might have. And audit for effectiveness. The audit tool is there to check how the plan is functioning and if it delivers as expected.

I hope this helps.

Regards,

Kevin
 

Ettore

Quite Involved in Discussions
#5
Re: Process and Product Audit Checklist - Product realization, Effectiveness of proce

Good morning

I'm going to review the manufacturing site (for a new line) quality management system with APQP team.
We are going to use the product /process quality checklist provided in appendix A-4 of APQP second editions like suggestet at page 26 point 3.2.

Can we define it a process Audit?

Can we use the product /process quality checklist provided in appendix A-4 also for process audit like required by ISO TS?

(We usually have just a programm of System Audit. For System Audit usually we have a check list based on our internal quality system procedures)

Bye
 

Ettore

Quite Involved in Discussions
#6
Re: Process and Product Audit Checklist - Product Realization, Effectiveness of Proce

Good Morning
Nobody interested to give suggestions?
The answers may also be useful to others.
Or not?
Claes A little effort, you can suggest the best.
Bye
 
Last edited:

Doug

Life Balance
#7
Re: Process and Product Audit Checklist - Product Realization, Effectiveness of Proce

For ISO/TS 16949, I used Control Plans/FMEA for the Process Audit and Customer Requirements for the Product Audit. Did your output meet their expectations (contact or PO).
 

qusys

Trusted Information Resource
#8
Re: Process and Product Audit Checklist - Product Realization, Effectiveness of Proce

Good Morning
Nobody interested to give suggestions?
The answers may also be useful to others.
Or not?
Claes A little effort, you can suggest the best.
Bye
I already knew them and they are good tool to plan a process or product audit, but they should not be seen a check box to sign but as a guideline , a trail to manage a process/product audit. This advice is also reported in APQP blu book at page of Apprendix A in Purpose of the check lists. They could be a good starting point, but take also into account what TS requires for product audit that shall be done at appropriate stages of the production and of shipping to verify the conformity to requirements ( dimension, functionality , packaging , labelling) with established frequence and process audit on each mfg process shall be done to assess the related effectiveness.
 

Raffy

Quite Involved in Discussions
#9
Re: Process and Product Audit Checklist - Product Realization, Effectiveness of Proce

Hi, :bigwave:
For Process Audit Checklist, I am using the Turtle Diagram, while for Product Audit Checklist (Refer to attachment), basically I also got this form from the forum, somebody share it, I modify some of the column for our needs.
Hope this helps.
Best regards,
Raffy :cool:
 

Attachments

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