Relationship between TPM and TQM

B

Beena

#1
Hello everybody. I am a student from Uni of Sunderland and I am doing a project which has title 'Relationship between TPM and TQM'. Where I am supposed to conclude with some concrete method of explanation. I read a lot about TPM and TQM. Could anybody please give me an idea about how I can go ahead. I mean precisely is there a particular method in how I can derive a relationship between TPM and TQM???

I appreciate any idea
 
Elsmar Forum Sponsor

Michael Malis

Quite Involved in Discussions
#2
TQM is a management philosophy that seeks to integrate all organizational functions to focus on meeting customer needs and organizational objectives.

TPM was a way of looking at maintenance (started in Japan in mid-50) as the way to prevent deterioration of machines. This was a proactive approach that aims to prevent any kind of problems with equipment before occurrence.

To me, TQM is the Management System that integrates all functions and focus on Organizational Goals. And TPM focuses primarily on manufacturing ant try to continuously improve the efficiency of the production system. Here only departments that influence productivity are involved.

So relationship is that TPM (1) can be looked as part of TQM (2). As productivity improvement (1) will help the overall system (2) to be more effecient.

Hope this helps,
Mike
 

somashekar

Staff member
Super Moderator
#3
Hello everybody. I am a student from Uni of Sunderland and I am doing a project which has title 'Relationship between TPM and TQM'. Where I am supposed to conclude with some concrete method of explanation. I read a lot about TPM and TQM. Could anybody please give me an idea about how I can go ahead. I mean precisely is there a particular method in how I can derive a relationship between TPM and TQM???

I appreciate any idea
The M in the TQM is Management while the M in the TPM is Maintenance. Maintenance here has been seen as an activity involving people from various disciplines of an organization and its interaction with the policy and objectives set out in the quality management system. The thought here is to integrate maintenance with organizational objectives and look beyond being just a support service.
 

harry

Super Moderator
#4
Sounds like a common or 'old' question for which we have an 'old' thread to match. See: TPM (Total Productive Maintenance) vs. TQM (Total Quality Management)

Some points:

Total Productive Maintenance (TPM) is the Japanese approach to maximise the effectiveness of the facilities that are used within businesses. In general, TPM aims at getting the most efficient use of equipment and establishes a total PM system including maintenance prevention, preventive maintenance, and improvement-related maintenance for the company.

Total Quality Management (TQM) is a way of thinking and working, that is concerned with meeting the needs and expectations of customers. It attempts to move the focus of quality away from being a purely operational activity into a major concern for the whole organisation. TQM is a philosophy of organisation-wide commitment to continuous improvement, with the focus on team-work, increasing customer satisfaction, and lowering costs. This concept of TQM is very similar to the workings of TPM - in that customer satisfaction is the ultimate aim.

TQM is ultimately an umbrella term that covers every quality and productivity initative that you make in the organisation.
when talking about similarities between the two:
employee invlovment
employee empowerment
both long term strategies
both top-level support
??? - anything else?
 
B

Beena

#5
I appreciate your answers. I have a project and I need to prove that TPM is part of TQM. IO cannot just put that in theory.

I asking if anybody can give me an idea about how I can go about this.

Thank you
 
B

brahmaiah

#6
Hello everybody. I am a student from Uni of Sunderland and I am doing a project which has title 'Relationship between TPM and TQM'. Where I am supposed to conclude with some concrete method of explanation. I read a lot about TPM and TQM. Could anybody please give me an idea about how I can go ahead. I mean precisely is there a particular method in how I can derive a relationship between TPM and TQM???

I appreciate any idea
TPM ie Total Productivity Management is all abovt maintaining production equipment to run with zero break down,zero delay and zero rejection due to underperformance of machines.Where as TQM is Total Quality Management which aims at zero defect in manufacturing.
V.J.Brrahmaiah
 

somashekar

Staff member
Super Moderator
#7
TPM ie Total Productivity Management is all abovt maintaining production equipment to run with zero break down,zero delay and zero rejection due to underperformance of machines.Where as TQM is Total Quality Management which aims at zero defect in manufacturing.
V.J.Brrahmaiah
TOTAL PRODUCTIVE MAINTENANCE and not Management (just a correction)
Read this ... <http://www.plant-maintenance.com/articles/tpm_intro.shtml>

Total Productive Maintenance (TPM) is a maintenance program which involves a newly defined concept for maintaining plants and equipment. The goal of the TPM program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction.

TPM brings maintenance into focus as a necessary and vitally important part of the business. It is no longer regarded as a non-profit activity. Down time for maintenance is scheduled as a part of the manufacturing day and, in some cases, as an integral part of the manufacturing process. The goal is to hold emergency and unscheduled maintenance to a minimum.
 

Michael Malis

Quite Involved in Discussions
#8
...Where as TQM is Total Quality Management which aims at zero defect in manufacturing.
V.J.Brrahmaiah
:nope:
Sorry, let's not start with "0 defects"...

The question from Beena is all about " idea about how I can go about this"?

One way to simply do this is to look at the equipment problems (work stoppage) and the cost of it (time and $$) vs. preventive maintenance (avoiding equipment problems). This way you can easily quantify the benefits of preventive actions (TPM) and how this helps the total quality system (TQM).

You have to go and do some work Beena to come up with the answers - no short cuts!
 
B

brahmaiah

#9
TOTAL PRODUCTIVE MAINTENANCE and not Management (just a correction)
Read this ... <http://www.plant-maintenance.com/articles/tpm_intro.shtml>

Total Productive Maintenance (TPM) is a maintenance program which involves a newly defined concept for maintaining plants and equipment. The goal of the TPM program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction.

TPM brings maintenance into focus as a necessary and vitally important part of the business. It is no longer regarded as a non-profit activity. Down time for maintenance is scheduled as a part of the manufacturing day and, in some cases, as an integral part of the manufacturing process. The goal is to hold emergency and unscheduled maintenance to a minimum.
Thank you Somashekar,
Yes,it is 'Total Productive Maintainence' and not Total Productivity Managemrnt' The error which flashed quickly is regretted.
V.J.Brahmaiah
 
B

Beena

#10
Thank you Michael for being so specific. I did some reading both on TPM and TQM. Quiet good and they are vast subjects with very clear objectives and solutions.

So can this be done without mathematical models and can it be proved just theoretically, By explaining where the company can benefit just like you mentioned that in terms of cost, time and so on..???
 
Thread starter Similar threads Forum Replies Date
T Relationship between ISO 9001 and ISO – IEC BS EN 870079- 34 2020 ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 5
S Relationship between IEC 62304 problem resolution and ISO 13485 IEC 62304 - Medical Device Software Life Cycle Processes 8
C Understanding the relationship between 62304 and the MDD ER IEC 62304 - Medical Device Software Life Cycle Processes 7
D Relationship between Diameter and Flow Rate & the Length Statistical Analysis Tools, Techniques and SPC 3
T Relationship between ISO9001 and Lean Lean in Manufacturing and Service Industries 15
P The relationship between SPC and a Quality Management System Statistical Analysis Tools, Techniques and SPC 4
T Relationship between TS16949 and 5 Core Tools & relationship between 5 Core Tools IATF 16949 - Automotive Quality Systems Standard 5
N What is the relationship between a DFMEA and PFMEA? FMEA and Control Plans 1
Q What is the relationship between Standard Deviation and 6 Sigma? ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 4
J Relationship between Quality, Reliability, Price and Delivery Misc. Quality Assurance and Business Systems Related Topics 7
D AIAG FMEA 4? Ed. Explanation: Relationship between PFMEA and Special Characteristics FMEA and Control Plans 8
S Relationship between Normal Distribution and AQL AQL - Acceptable Quality Level 13
D Relationship between IEC 60601-1 3rd Ed and IEC 60601-2-10 IEC 60601 - Medical Electrical Equipment Safety Standards Series 8
S The relationship between IEC 60601-2-18 and IEC 60601-2-37 - Ultrasound Project IEC 60601 - Medical Electrical Equipment Safety Standards Series 2
P Relationship between Crimping ID & Crimping Depth - Minitab usage Statistical Analysis Tools, Techniques and SPC 3
kedarg6500 Relationship between Cp and Cpk Capability, Accuracy and Stability - Processes, Machines, etc. 4
L Arima Output - Relationship between my raw data and the residuals generated Using Minitab Software 1
C The relationship between OEM and the subcontracted manufacturer 21 CFR Part 820 - US FDA Quality System Regulations (QSR) 1
Ajit Basrur Relationship between Blend Uniformity and Content Uniformity Pharmaceuticals (21 CFR Part 210, 21 CFR Part 211 and related Regulations) 2
D Relationship between ISO 9001:2000 and EFQM ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 2
L What's the relationship between LVD (low voltage directive) and MDD EU Medical Device Regulations 3
D The relationship between the FMEA and Control Plan FMEA and Control Plans 4
K Relationship between "Corrections/Removals" procedure and "Recall" procedure US Food and Drug Administration (FDA) 11
M Relationship between APQP and CM (Configuration Management) APQP and PPAP 11
S Relationship and Differences between ISO 16949 and ISO 15504 (SPICE) IATF 16949 - Automotive Quality Systems Standard 3
kedarg6500 Relationship between Cp & Cpk Statistical Analysis Tools, Techniques and SPC 5
M Relationship between quality assurance costs and failure costs Quality Tools, Improvement and Analysis 4
L Relationship between Calibration and a Gage R&R study? General Measurement Device and Calibration Topics 9
V Relationship between Severity and Class FMEA and Control Plans 3
D Relationship between ANOVA and measurement accuracy - Mechanical strenth of a closure Statistical Analysis Tools, Techniques and SPC 13
A ISO TS 16949 - Relationship between requirements and processes IATF 16949 - Automotive Quality Systems Standard 0
J FMEA - What is the relationship between Detection and Prevention? QP Newbie question. FMEA and Control Plans 12
J Relationship Between SAP and ISO9001:2000 Quality Assurance and Compliance Software Tools and Solutions 1
P The relationship between ISO 17025 vs. ANSI Z540-1 ISO 17025 related Discussions 2
L Is there any relationship between Cpk & Right First Time? First Pass Yield (FPY)? Capability, Accuracy and Stability - Processes, Machines, etc. 4
W 17025 and NIST handbook relationship (need advice) ISO 17025 related Discussions 8
L 'Distributor' definition & MDR/MSR relationship EU Medical Device Regulations 3
S APQP Relationship Diagram APQP and PPAP 2
J CEN/TR 17223:2018 Guidance on the relationship between13485 and MDR.. worth the money?? ISO 13485:2016 - Medical Device Quality Management Systems 3
K Does OEM/OBL-Relationship need to involve an EU Authorized Representative? EU Medical Device Regulations 11
MDD_QNA What is the relationship with the CSA group? Canada Medical Device Regulations 10
T ITAR/EAR relationship and Flow Down to Suppliers AS9100, IAQG, NADCAP and Aerospace related Standards and Requirements 5
C DFMEA vs. PFMEA Relationship: The cause in DFMEA becomes Failure in the PFMEA FMEA and Control Plans 2
J Responsibilities, Authorities and Relationships - What does Relationship mean? ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 4
5 ISO 13485 relationship to 21 CFR 820 ISO 13485:2016 - Medical Device Quality Management Systems 17
alonFAI Definition Failure Review Board and FRACAS - Relationship and differences Definitions, Acronyms, Abbreviations and Interpretations Listed Alphabetically 2
T Capability Level Relationship with ISO/IEC 20000 Achievement IT (Information Technology) Service Management 2
N Agile 9.3.1 Relationship Searches - Meaning of Message Manufacturing and Related Processes 1
C CRMs (Customer Relationship Management) to help achieve ISO 9001 ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 6
C ISO9001 and ISO 13485 Relationship? Can we do both effectively? ISO 9000, ISO 9001, and ISO 9004 Quality Management Systems Standards 4

Similar threads

Top Bottom