Shelf life for non-sterile devices

showson

Registered
Hi all,

We are currently in the middle of our technical review for one of our Technical Files (our last one to transition!!) and could do with some advice.

The devices in question are non-sterile Class IIb, Rule 9 device. They have a defined lifetime in the form of reprocessing cycles and the equivalent number of years based on the average number of reprocessing cycles the devices undergo per year (200/2 years).

However, we are facing a lot of push back from the reviewer that we should be including an expiry date on the label. It's not something that has come up in any of our previous reviews.

This was our initial answer:
Whilst there is a defined lifetime for the non-sterile devices which is described in the IFU, this is based on the number of reprocessing cycles (200) and the equivalent number of years (2 years) from the first use of the device. Therefore, it is not relevant to include an expiry date on the label since the expiry date is based on the date of manufacture and not the date of first use. Since the devices are non-sterile, they are not packaged in sterile packaging therefore this type of packaging shelf life validation is not required. In addition, they are manufactured from medical grade stainless steels and engineered plastics that are highly unlikely to degrade during storage.

And their next round question:
As the absence of a “use-by“ date constitutes an implicit claim of an infinite shelf life. Kindly inform whether a formal rationale or justification is available to ensure that the product's performance and safety will not deteriorate during over time which may lead to unacceptable risk imposed to the patient. If such information is available, please provide it.

We can write a rationale but it will only be a more detailed version of the initial answer we gave as we do not have anything more and I'm concerned the next round will be still pushing towards putting an expiry date on the label.

Has anyone faced a similar line of questioning or have any advice?

Thank you
 

Ed Panek

QA RA Small Med Dev Company
Leader
Super Moderator
Provide a shelf life or perform infinite testing simulated (Arrhenius) and provide such a report. LOL You could push the question back to all your suppliers asking for the shelf life of each provided items and calculate some value of the mean time before failure.

I had a similar issue with a printer we made back in early 2000's. All the actual parts were from Kodak and we just added software so it could receive DICOM images and print them. I reached out to Kodak for a shelf life on their paper and ribbons and they provided a non answer so as the product OEM we had to fabricate a shelf life. We Heat aged each color ribbon a varied amount and used them in actual simulated use conditions. We measured the color output and obtained answers from select customers on which image would they consider unusable.

Our answer was something like "A risk-based evaluation was conducted on our printer to select the most critical and sensitive mode of use. We heat-aged production parts to these select ranges in time and provided samples to users. The aging of 10 years was considered the maximum acceptable age and this defines the device's shelf life"
 

egelisena

Registered
Provide a shelf life or perform infinite testing simulated (Arrhenius) and provide such a report. LOL You could push the question back to all your suppliers asking for the shelf life of each provided items and calculate some value of the mean time before failure.

I had a similar issue with a printer we made back in early 2000's. All the actual parts were from Kodak and we just added software so it could receive DICOM images and print them. I reached out to Kodak for a shelf life on their paper and ribbons and they provided a non answer so as the product OEM we had to fabricate a shelf life. We Heat aged each color ribbon a varied amount and used them in actual simulated use conditions. We measured the color output and obtained answers from select customers on which image would they consider unusable.

Our answer was something like "A risk-based evaluation was conducted on our printer to select the most critical and sensitive mode of use. We heat-aged production parts to these select ranges in time and provided samples to users. The aging of 10 years was considered the maximum acceptable age and this defines the device's shelf life"
Dear Mr Panek,
Thank you for sharing this information. I'd like to ask if the auditors accepted your evaluation and defined shelflife. I really appreciate any help you can provide.
 

Ed Panek

QA RA Small Med Dev Company
Leader
Super Moderator
You make the claims. Ad hoc a test to demonstrate the claims are true at the end of your test.

For example if you made a thermometer that was accurate +/- 0.1’C from 30’c to 40’c. You would age a group of thermometers from a few lots and then test their accuracy from 30’c to 40’c.

That’s it. It would be accepted if that’s what your claims described
 
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