Simple Layered Process Audit format - What are you using? Required resources & time?

#11
Taz,
Interesting. Where is the DCX requirement stated? I thought I was getting off easy with DCX requirements until you mentioned this one.
 
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The Taz!

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#12
From the source. . .

Hey Sam. . . this came direct from DCX Quality. . . better check with your sales group. . .

Here's a first blush at a simple format we'll try out. There is a schedule also to go along with it.
 

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#15
The Taz! said:
Hey Sam. . . this came direct from DCX Quality. . . better check with your sales group. . .

Here's a first blush at a simple format we'll try out. There is a schedule also to go along with it.
Taz,
What do the level 2 & 3 auditors verify?
 

The Taz!

Quite Involved in Discussions
#16
The Supervisor checks once per week and verifies the operator's readings by doing a set of their own. The Production Manager (And I understand the Div Mgr) will do this once per month to verify and look at 5s and other company level activities.

This is nothing more to me than 3 checks (Actually, up to 9 checks per week) of a given process. . . more eyes looking at things from a different perspective.

The real benefit is that the system requires immediate correction of anything found. We selected this frequency because it makes sense for the staffing here. The scheduling and amount of audits is always alterable. . .if there is such a word.

With the current schedule across 15 cells on 3 shifts, we'll get about 15,000 actual process checks across the board.
 

The Taz!

Quite Involved in Discussions
#17
Sam,

I found some slides regarding the REAL DEAL. As soon as I can cull the 16 slides from the 89 slide PowerPoint presentation, I'll attach them here. Probably tomorrow.
 
#18
layered audits

I am familar with layered audits through GM - it is one of their elements of QSB (Quality System Basics). It is based on shiftly, daily, weekly checks of the processes by operators, team / shift leaders, group leaders, managers (all the way up the line in theory)
Items include process, and product checks along with safety and documentation. We have customized it to fit our needs and still meet GM's directive. :bigwave:
 
F

Fastian_Hakim

#19
Re: Simple Layered Process Audit format - What are you using? Required resources & ti

As per ISO/TS 16949 requirements (8.2.2.1; 8.2.2.2; & 8.2.2.3), there are three type of audit should be audited as follow :
1. Management system
2. Manufacturing process
3. Product

Is there some one can help or share with me sample(s) of each type audit checklist?

Best Regards,
Fastian Hakim
 
R

rtfmpliz

#20
Re: Simple Layered Process Audit format - What are you using? Required resources & ti

maybe you can follow link that sent
 
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