Sustaining the 5S (Five S) Program - What can I do to keep the effort ongoing?

M

Martin

#1
Sustaining the 5Ss

We've implemented the 5Ss in several areas within our facility.
We are thinking of starting unannounced periodic audits to sustain the effort.
Does anyone use an audit/reward system? Can you send me some details.
Thanks,
Martin:confused:
 
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S

s_warin

#2
Reward for 5S auditing

We audit twice a year.
The prise of the 3 winnners will be about $100-200 totally.
You may increase the number of the winner and the amount of the prise.
 
A

Andrei Viorel - 2009

#3
We perform the 5S Audit as follows:
-By 5S Team, twice per year, scheduled
-On Production Managers request
-By each operator on his workplace

We don’t reward the Audit results, but we are rewarding 5S suggestions came on the Audit basis.
Rewarding consists in:
-Top 5 suggestions, with proposers pictures on the on floor main board
-Quarterly suggestions on the Suggestion Panel –on floor
-Small gifts
-Special criteria in Monthly Bonus (up to 30%)
-5S suggestion requiring execution projects and with complexity, we are introducing that proposal in the Technical Suggestion Program, with maximum rate of 400$.
-Best suggestions are rewarded, based on Result/Cost ration with EXCELENCY reward, maximum 1000$.

vio
 
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