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Template for Quality Awareness Training to all Operator

M

Muhd Firdaus

#1
Dear All,

i was requested by my manager to give quality awareness training to all operator. In my training, i need to educate the operator on the following:

1) To differentiate between good component and rejected component

i am looking for any template for me to prepare my trainings. Kindly help
 
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Marc

Hunkered Down for the Duration with a Mask on...
Staff member
Admin
#2
You have product and process specific aspects so without information about what you want to train your employees to look for, it would be hard to help.

Training employees to differentiate between good components and rejected components is something you have to determine.

What criteria do you have for "good" vs. "bad" parts?

We would need more information to be able to help you.
 
M

Muhd Firdaus

#3
At the moment,all our operator are not given any formal training on part quality requirement.Earlier i have prepared a manual for our product quality namely Pallet Quality System.The manual is very detail and comprehensive but not suitable for operator level to understand it.

Lately, i have managed to extract some photos from the manual and i trust that the operator will find it more easy to understand if i use the photo to train them.
As for the criteria for good part and bad part, we already set certain criteria that need to be met. In my hand, I already have all the necessary photo that show the bad part,acceptable part and good part.
My only problem now is,i dont have any specific format or template that i can use to
put all the picture in. I want to make a training module which will serve as guideline and also as a training material for worker at all time.TQ
 

Marc

Hunkered Down for the Duration with a Mask on...
Staff member
Admin
#4
I don't have a format template but I think I know what you are looking for. Are you just going to train them, or are you wanting to also have something at work stations for the operators to be able to see and reference?

I have seen many companies take pictures of a "good" part and a "bad" part, and put them on a piece of paper with a brief explanation. Usually they laminate them to keep them from becoming soiled or torn easily, and they are trained on them and a copy is put at each work station.

Is that something like you have in mind?
 
M

Muhd Firdaus

#5
Exactly sir, However in my company, they only want me to prepare one training module for all repairer. They want to make us just for training only. After I complete the training, then only I will be required to prepare the good part and bad part and display it to the operator. This training module will be prepared and used as training material. That's why I requested to get sample of such training module. With the sample,i can get the idea to prepare one for my company.Tq
 

Marc

Hunkered Down for the Duration with a Mask on...
Staff member
Admin
#6
Just get everyone affected together, review all of the material you are going to display, and then post (display) the parts (or what ever you plan to put at operator stations) where appropriate. Note that you should control the training material and what ever you put at operator stations.
 

qusys

Trusted Information Resource
#7
Dear All,

i was requested by my manager to give quality awareness training to all operator. In my training, i need to educate the operator on the following:

1) To differentiate between good component and rejected component

i am looking for any template for me to prepare my trainings. Kindly help
Probably you need first to prepare controlled working instructions and then train the operations.
First step is to set the competences for personnel that affecct confortmity to product requirements. Working instructions should reflect how to proceed in the operation, taking into account customer requirements.
I would suggest the approach called TWI that stands for Training Within Industry that gives reference to manage this kind of activity. You can find a research or have a look to quality book dealing with this matter.
Hope this helps:bigwave:
 
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