Tool to Identify Systemic Failures - 'Drill Deep & Wide' - GM (General Motors)

L
#1
I would like to know your experiences with this tool to identify systematic failures focusing on prevention, prediction and protection (3P)

In a presentation our SQE said that the use of tool is wide extended in USA and a new requirement for Europe.
 
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B

Bill Ryan - 2007

#2
:bigwave: Welcome to the Cove :bigwave:

I'm afraid I'm not going to be able to help you. We're Tier 1, 2, and 3 to GM and I've not heard anything about this "tool". Perhaps someone else has and will enlighten both of us.

Bill
 
L
#3
Actually, this tool is not only for GM. In the presentation, we were Tier 1 suppliers and they were talking about spreading it along the supply chain. (Perharps only to Tier 2 level)

The aim is to avoid recurrence in incidents that could cause a line stoppage because of quality reasons.

Through 5 Why analysis, systemic root causes should be detected in all 3P whenever an incident happens. Finally, a pareto chart should be built to focus only on main systemic issues.

If any of you are interested in having further information on this tool I have some material available.
 

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B

Bill Ryan - 2007

#4
Man - that model sure looks familiar :bonk: (wonder why GM, in their infinite wisdom, decided to combine the Check/Act steps?)
 
K

kareno369

#5
I'd really like to see any information you have on DD&W. Someone mentioned it at our plant yesterday - first I'd heard of it.
 
B

bgwiehle

#6
GM's "Drill Deep" Worksheet

Our Tier 1 plant was asked to fill out the Drill Deep Worksheet for the first time earlier this year. It seems to be a good tool for root cause and corrective action identification. I looked, unsuccessfully, on the the GM website trying to find any mention of this worksheet and had come to the conclusion that this was either very new or an initiative from the GM assembly plants.

Since our QA Manager likes the format, he has been asking our suppliers to use it.

The actual format is an excel file (attached, I hope).


B.G. Wiehle :rolleyes:
 

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B

Bill Ryan - 2007

#9
No wonder Toyota's catching 'em :rolleyes:

I suppose this will cost us another wonderful trip to Pontiac to "be trained" and then waste more time transferring stuff onto their "new" format. Pretty soon we'll be sending the wrong format to someone :eek: .

But thank you for the postings B.G. and Lewy.

Bill
 
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