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![]() ISO 9001/4:2000
![]() Compliance With 9K:2000
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| Author | Topic: Compliance With 9K:2000 |
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John C Forum Contributor Posts: 134 |
Cove Contributors, A current client wants me to put together a plan for upgrade of his system to ISO 9000:2000. I hadnāt done any work on the new version, having waited until the final draft was out before spending effort on it and now I see it has presented me with something of a quandry; In the appendix showing correspondance 2000 to Ī94 it states that this 4.1 corresponds to 4.2.1 of ISO 9001:ā94. But, in fact, the old version asks for only 3 specific responses, ie; Īdocument, etc a DMS, prepare a QManual, refer to the procedures and outline the structure of the quality system. I hoped that this new approach would only apply to section 4, but as I go on, I see the same type of specific requirement appearing where, before, the method was assumed and the end product was all that was asked for. It seems like a totally new standard to me. Iād like to hear comment on this issue. How far do people think we have to go? Is my comment valid? practicable? likely to be the right and the effective way to deal with things? My own view is that it is right to read into it these specific requirements. They have always been part of the response to the standard, as I saw it, but not specified. However, since I object to the restriction and the problems likely to arise from registrars, I do not approve of their appearance in the 2000 version. What do you think? IP: Logged |
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stefanson Forum Contributor Posts: 24 |
In response to your questions: 1. There's an excellent article on auditing to the ISO 9001:2000 version in the May 99 issue of Quality Progress. Let me know if you need a copy. 2. Registrar [and other] auditors will have to focus on evidence of effectiveness, the evidence being key metrics showing progress towards quality goals and targets (e.g., OTD, FTY, COQ reduction, etc., whatever makes good business sense in the eyes of your customers and other stakeholders, and other evidence of compliance e.g., listening to auditees, observing people working, and quickly understand what the organization is doing, not what the 3rd party auditor thinks they should or must be doing) and evidence of action taken when trends indicate you're not making progress (showing trends over time began to show progress). 3. Auditors must stop looking for mismatches between documented procedures and practices. Your QMS needs to be able to quickly adapt to changing business conditions. Note that only 6 requirements require documented procedures. 4. I was able to audit more than 650 organizations over the past 10 years. During 2000 I saw several organizations either converting to electronic documentation, corrective action, change control, etc., or starting their systems that way from the start of the ISO/QS/AS process. What a great way to streamline and simplify a typically over-documented, detailed and tedious non-value added way of keeping a certificate on the wall! [and it gives 3rd-party auditors (many of whom have never worked in a factory) a field day for writing frivolous non-value-added CARs for mismatches between practices and documented procedures]. However, during a 4 day TL 9000 class last week I asked the consultants (Excel Partnerships) if they had also seen any recent digital approaches to Quality Management Systems. They told me Control, an Enterprise Management Process software tool, was the best they'd ever seen, and I agree 100%! I've seen it work and highly recommend considering it. I didn't have a chance to search The Elsmar Cove Forums, but if you don't already know about it you can learn about and download a free demo from this site: http://www.nimbuspartners.com/quick_overview/index.html Good luck! [This message has been edited by stefanson (edited 29 December 2000).] IP: Logged |
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Marc Smith Cheech Wizard Posts: 4119 |
I don't know if this will help. I personally think you're reading too much into the 'new' requirements. In December the 3rd company I have done to the DIS registered without a problem. The implementation was not significantly different than to the 'old' standard. Before you say "Yeah, but you were audited to the old version..." you should know we were audited to the quality manual as well which was written to the DIS (the last one to the FDIS). On the other hand, I offer the following: > > Dave & Rachael [email protected] wrote in message
Starting to sound strange... [This message has been edited by Marc Smith (edited 01 January 2001).] IP: Logged |
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John C Forum Contributor Posts: 134 |
I've finished my first review of '2000; Not including the Design Section (working from 9002 basis), I've identified 45 requirements that I consider new. I admit that I always regarded virtually all of the 45 as necessary for a DMS, but they are not in 9002. How they translate in terms of what is in the a typical system compliant with 9002, I can't say. I don't have the same concerns as I had at first sight regards the new stuff in there; It drives right through from the Policy to the final review, keeping focus on the customer and on improvement and most of the differences are in these two areas - which were almost ignored in 9002 - so that's ok. But, my 45 new requirements came in a total of only something over 150, so it's a pretty significant difference. (I'm not saying there's only 150 requirements - it's just the way I grouped them, everyone would have their own figure) I think I'd find a good few ommissions in an average '2000 system unless people are a lot cleverer and dedicated than I give them credit for. As regards, effectiveness; This word comes in quite a lot but I don't believe it can be very relevant in terms of measured improvement - we do have to maintain objectiveness in auditing. How can you judge the effectiveness of an improvement of 4.3%? How can you judge the validity of the percentage of effort directed into the measurement of effectiveness? (This new standard might tend to require a team of quality professionals, but I don't think we're going to get them whether we decide we need them or not) It would take either an exceptionally bad, or an exceptionally good system to turn that sort of data into objective evidence. I think it is going to be a case of addressing the issues, having a process that can be seen to be working, and leaving it at that. Anyway, that's all very well but, what about my 45 new requirements? Has anyone else seen any? Real, spelled out ones, that is, not just opinions. Are we going to be audited against the standard or against registrar's and auditor's ideas about what we should be audited against? rgds, John C IP: Logged |
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Andy Bassett Forum Contributor Posts: 274 |
Hello John I have been drawn to this particular post several times like a moth to a flame, as i know from previous discussions that any response is likely to be completely opposite to your preferred method of work. But what the hell, it cant hurt to look at a problem from many different angles, even if they do seem obtuse. I seriously beleive that the new ISO 9000 is an improvement over the last version, because it requests more precisely concepts that have a chance to add value to a company. ie Customer Satisfaction, Process Measurements, Company Objectives etc. Yes it is true that if a company was committed to enthusiastically implementing the full INTENT of ISO 9000:1994 in the first place, then there shouldnt be any major differences. I just havent met many of these companies. The new ISO simply supports better anybody who is seriously having a go at implementing Best Practise in an organisation. Thats the background. So how have i changed my approach when implementing the new ISO 9000:2000?. After having done all this i then go to the Standard and see how far away we are. If something is missing that can add value for the company, i am angry at myself for the oversight and i include it. If something is missing that doesnt add value i gird myself for a fight with the auditor. However i am always surprised after building a system that the company needs just how close it is to the intent of ISO. My point is why not try to approach the company from the point of view of what do they need to be successful, not what are the ISO 9000 requirements. Dont read too much into the Standard itself. my experience is that an auditor can differentiate between a company that is systematically striving for Best Practise and a company that is trying to pull the wool over their eyes. I suppose the risk is that you could meet a pedantic auditor who simply quotes the Standard chapter and paragraph at you, but in this case i would change the auditor instead of the system. Regards Andy ------------------ IP: Logged |
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WALLACE Forum Contributor Posts: 46 |
I agree with Andy regarding reading too much of the requirements of the standard, the value added aproach to business practices are more important to organizational development, However,Management commitment, document control, records and training remain the backbone of any quality system. Wallace. IP: Logged |
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gutieg Forum Contributor Posts: 13 |
A new paradigm is born so -most of us are going back to zero. Naturally, we resist the change - some people I know memorized and can recite almost all of the 1994 version. Many of us are taking steps so quickly and started working on the changes, when more time to study, understanding and reflexion is needed to assimilate the new model. The two most important features of the new model are related to the customer and continual improvement. The steps I am starting to take are: 1. Read the new standard completely once.This should include the ISO 9000 and ISO 9004 documents, and of course the ISO 9001. In my opinion, this is an opportunity to review and redefine our approach to quality, it may be better to go one firm step at a time. Some people already wrote manuals and procedures based on the drafts, and the standard has important changes even from the final draft. Get your copy of the standards and dump the previous drafts - the standard eliminated a lot of jargon and confusion in the redaction. Good luck in your efforts to make a professional and sound transition ! Gus Gutierrez IP: Logged |
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isodog Forum Contributor Posts: 51 |
listen to me, Train your management in ISO 9000:2000 Train your internal auditors (thoroughly) in ISO 9000:2000 Train your employees in ISO 9000:2000 Audit your quality management system ( 2 cycles) Tell your auditor you are compliant with ISO 9000:200 and you need to be audited to that standard. What could be simpler? I would be happy to help with any of these steps ([email protected]). Dave Taylor IP: Logged |
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