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Author Topic:   audit towards continuous improvement
Kevin Mader
Contributor
posted 18 December 1998 10:15 AM     Click Here to See the Profile for Kevin Mader   Click Here to Email Kevin Mader     Edit/Delete Message
I agree Roger, this was a good thread. A lot of good thought. I am ready for the next great CI topic. I hope it draws in a bunch of responses, especially from new comers with similar or different perspectives. The more the merrier (no pun intended).

Back to the group...

Steven Sulkin
Contributor
posted 22 December 1998 04:09 PM     Click Here to See the Profile for Steven Sulkin   Click Here to Email Steven Sulkin     Edit/Delete Message
I think we have something here. I have a few suggestions and want to point out some thoughts of previous posts that may, together, map out a strategy for CI in auditing·

First, a suggestion: I believe well thought out questions can add value.

As pointed out by Kevin Mader, auditors are responsible for verifying effectiveness (as well as compliance and suitability). If we focus our attention on the effectiveness and suitability we invite the kinds of questions that result in bottom line improvement (above that of just compliance as Barb Butrym was trying to point out in the first post). This is especially true in the years following certification when systems havenât yet been sufficiently customized to the companyâs needs.

The next step? Once you have settled into an effective, suitable, and compliant system, the next step should be·. Check it again!!! We NEVER want to settle into believing that our system is always effective, suitable, and compliant. The business environment changes, competitors change, we change, suppliers change. We need to continuously challenge ourselves to get out of the box. I believe this is the greatest value audits serve after the system ăseemsä to settle in. So, the question remains how do you challenge and question yourself to prevent entropy? I believe Kevin hit the nail on the head here again when he suggested flowcharts. Value-added analysis, flowcharts, pareto diagrams and other tools that facilitate improvement in common-cause variation should prove to be valuable in the effort to evaluate continuing effectiveness and suitability.

I am making a distinction here, that CI via auditing is different and adds value in addition to other preventive tools. Auditing directly and repeatedly challenges the suitability and effectiveness of our policies. What other tool does that? I think I am tapping into Kevinâs premise here that auditing captures improvement projects, ănot spawned by traditional inputs such as Cost of Quality.ä

With that said, back to Barbâs questions, ăWhat new techniques will you teach your auditors?ä and ăHow will their roles change?ä

I suggest teaching continuous improvement tools such as value-added analysis, Pareto Diagrams, Flow Charts, etc., with a clarification as to how these tools can support their efforts to evaluate suitability and effectiveness. Any other suggested tools?

How will their roles change? They will certainly spend more time questioning effectiveness and suitability. Any other suggestions?

Back to the group·.

John C
Contributor
posted 23 December 1998 10:26 AM     Click Here to See the Profile for John C   Click Here to Email John C     Edit/Delete Message
Kevin,
Surely not a stinging rebuttal - not intended anyway. Earlier I mentioned Îpicking an argumentâ, but Iâm really only testing my theory, not setting out to win arguments or impress people. Anyway, at the risk of giving a bad impression of myself, I must make the next move and see if it can be countered;
You are concerned that ISO 9001 has ambiguities and you single out one example (paraphrased);
ÎClause 4.17 says you must carry out ÎInternal Auditsâ but does not say whether you should use a team from payrole or people hired temporarily for the task.â
What can we infer from that?;
1) I must use payrole people?
2) I must use brought-in people?
3) I can use either?
4) Anything else?
For me, only item 3) fits the bill. It doesnât say I must bring people in. It doesnât say I must not. Now the obvious weakness in my argument is that it doesnât define Îinternal auditâ. So you can say, ÎMaybe ăInternal Auditä means audit by an internal team (ie; payrole)?â But I say; ÎOnce again, it doesnât say it is and it doesnât say it isnâtâ. So, if not defined it remains open.

I agree with you that internal audit is likely to be far more effective as a quality improvement activity through educating the workforce in the overall aims and interfaces of the processes, and through Îvalue addedâ, than as a Îfind and fixâ routine. But there is nothing about Îquality improvementâ in ISO 9001. It was designed as a means of demonstrating and tracing proof of compliance for the purpose of giving confidence to the customer. It can be so much more and we are free to make it so, but we have to start by seeing it as it is, not as it is perceived to be with the hindsight of 2 1/2 decades.
(I suppose I sound like Iâm lecturing, but Iâm not. Iâm making it up as I go along, from the raw material you provided.)

I was out for over a week, with Îflu, so I wanted to make my contribution before the close-down. Iâve only had a chance to glance over the weekâs updates. Iâll go back to them now.

Happy Christmas to you and to the rest of the group,
and rgds,
John C

Kevin Mader
Contributor
posted 23 December 1998 01:47 PM     Click Here to See the Profile for Kevin Mader   Click Here to Email Kevin Mader     Edit/Delete Message
John,

No offense taken from any of your, or any others, responses. The comments I made were light hearted (so intended) so I am sorry if I made you feel bad. You are not a bad guy by any stretch. Your input here is valuable and causes "good" debate and thought for myself (and others I suppose). As I see it, we all just put some input out here at the Cove not as a battle of wit, but more as an offering of viewpoints, and some of them will inevitably be opposite (this is generally a good thing by the way). The value with all the different perspective allows me to test theory or to reaffirm some beliefs. I must admit that before I found this site (thanks again Marc) I could have very easily believed all my bull. For myself in my organization, and perhaps for some others out there, there is nobody here to bounce things off of, test theory. At least not with any degree of certainty on the validity of their response (not to say that their input isn't valuable, but often skewed). Here you get the straight of it. So if you or anyone has a different opinion...great! I appreciate it! So, with that stated, no apologies necessary from anyone (in my case as I speak for myself). In addition, thanks to all the group for their support and kind words. It is a great help to me to have the feedback, positive and negative alike.

Happy Hoidays to you too and the rest of the Cove visitors!!

John C
Contributor
posted 05 January 1999 06:43 AM     Click Here to See the Profile for John C   Click Here to Email John C     Edit/Delete Message
Kevin,
Thanks for the response. But you didn't agree or disagree. Nor did you come back and refute my statement and the logic by which I try to support it.
Nor did anyone else, for that matter. And what about my short reference to the fundamental problem with ISO 9000, ie;- loss of sight of the objective? The original, simple intention has been smothered by 2 generations of do-gooders, bureaucrats, rogues and poor lost souls.
rgds, John C

Kevin Mader
Contributor
posted 05 January 1999 09:14 AM     Click Here to See the Profile for Kevin Mader   Click Here to Email Kevin Mader     Edit/Delete Message
John,

I really don't have much more to add on the topic, but a case point may help. I think that by my interpretation of what an Internal Quality Audit is for me combined with my experience limits how I can interpret the standard. In my opinion, either interpretation could be right. Each has to decide their own interpretation based on their own reasoning of the information presented. I have merely presented my view point for consideration.

As for refuting your logic, I can't. The fact is is that I am somewhat trapped by the paradox I spoke of earlier and my own convictions. For instance, while studying for the CQA exam I noticed that the interpretations of Bill Wortman were sometimes different with that of Mills. Who is right, who is wrong? This caused me some concern since if this question were asked on the exam, how would I answer it? With Wortman's interpretations or Mills's? Case in point: the sample question asked 'What is the most important auditor characteristic?'. Also consider this: Which is a more important charecteristic: auditor independence or auditor objectivity? As I went through the sample test questions provided by Wortman, I came across two questions that were very similarly written but had two different answer series (i.e. a, b, c, d, e. all the above). As it turned out in the first question, auditor independence was a choice but not the correct answer. Objectivity was. The opposite was true of the subsequent question asked later (objectivity was not given as a valid response selection)). Now I sit pondering which answer to give on the date of the exam. While I am more prone to side with Mills, basically for the fact that I have fewer disagreements with his interpretations and comments, I decided to chose auditor objectivity should the question be asked. It was. Did I get it right? Since the results of the exam are not published I am left pondering the same question. I sit in limbo waiting for more information to confirm or dispute my beliefs. I believe that you and others on this topic hold objectivity higher than independence as do I. But in my experience with three registrars, I can undoubtably say that they were most interested with independence. Combine that with Mills's defintion of an Internal Quality Audit, for the time being I must stay with independence regardless of my own beliefs. I guess I had more to say than I originally thought.

So you were right that I didn't agree or disagree (with any conviction anyway). And again right on the point of refuting your logic. ISO does not state anywhere about quality improvement, only maintaining the required levels of quality. Improvement was implied by the topic, hence the spin on value added auditing. Anyway, I have said too much I think. So back to the group...

barb butrym
Contributor
posted 06 January 1999 07:14 AM     Click Here to See the Profile for barb butrym   Click Here to Email barb butrym     Edit/Delete Message
there is no real expert...autiting is an art that you develop over time...for the CQA go with Arter, as he was key in writing the exam originally, and that is an old question.

Kevin Mader
Contributor
posted 06 January 1999 08:25 AM     Click Here to See the Profile for Kevin Mader   Click Here to Email Kevin Mader     Edit/Delete Message
Barb,

Thanks for the lead on Arter. I believe you are right that auditing is an art. When I conceptualize an auditor's audit and an artist's painting, I can see similarities.

Back to the group...

Marc Smith
Da Cheech Wizard
posted 06 January 1999 08:30 PM     Click Here to See the Profile for Marc Smith   Click Here to Email Marc Smith     Edit/Delete Message
As I read the latest additions to this thread I thought back to when I started this web site. That was when I was first presented with 'significant' interpretations issues. Having come from a stretch in military manufacturing, and having gotten into military manufacturing because I could 'interpret' MIL SPECs, I was dumbfounded by the idiocy. I quickly understood the ISO end with consideration to its intent. But QS was another matter.

At this time I will make a brief statement about my disgust with the ASQC other than it's heavy interest in financial gain:

quote:
Since the results of the exam are not published I am left pondering the same question. I sit in limbo waiting for more information to confirm or dispute my beliefs.

If they hgad done this in college - I mean, really. They only protect themselves against any possibility of anyone 'questioning' what's going on. In the process they breed ignorance and compound the problems. They should do like colleges do: Give your exam back graded for your information and so that you can contest what you believe is an error on their part. This deal where the ASQC hides results is stupid and a total insult to each of us.

QS9000's interpretations was a farce and an admission that there is something seriously wrong with the document.

This web site is here, and is dedicated to, interpretations (you know what of). It's a shame that interpretations are such a problem. And it's a shame the ASQC promotes continuation of ignorance and ambiguity. Some feedback would help make their exams (CQE, CQA, you name it) more fair as it would force more consistent interpretations.

But I guess I'm preaching to the choir. And I should shut up - in large part it's how I make my living.

John C
Contributor
posted 07 January 1999 09:06 AM     Click Here to See the Profile for John C   Click Here to Email John C     Edit/Delete Message
Kevin,

Yes. I sympathise with your situation. Itâs easy for me to adopt an anarchistic approach. My career path, such as it is, is just about run itâs course. But itâs different for you. The rogues and bureaucrats hold the concession as to whether you work or donât. They want your soul and a fat wad in return for it and you have to go along with them. But you have some choice; Play the game, flip a coin when a ÎWortman or Millsâ question comes along, pass the exam then think for yourself - donât give them your soul. If you promise to, cross your fingers behind your back.
What about this Îindependance or objectivityâ business - ÎWhich is most important?â Itâs like saying ÎWhen walking, which is the most important leg, the right or the left?â. The standard demands the first. Common sense (that old common sense which gets us through from breakfast to suppertime) demands the latter. The guy that thought up that question needs a lobotomy.

Marc,
Iâm generally scathing about the camp followers and would advise industry to cast them off. But there is a great difference between those who can, and want to, clear away the fog that has been created by the rogues and bureaucrats, and those who creat the fog.
How you help people through, I donât know because I havenât seen much of your work yet. But Iâm sure you do. I would disagree with you about Îinterpretationâ though. You will have seen that it is a favourite target of mine and Iâve probably said that I see interpretation as the start of a very long and slippery slope.
I read the words. They mean just what they say.
For this reason, I would prefer to think that you clear away the fog that has been created and bring people back to understanding the standard by reading what it says. Getting them to forget the myths that people have put into their minds.
In my experience, not one person in a hundred actually reads the standard - certainly not properly. They may have skipped through it sometime. More likely their view of it received wisdom, absorbed from snippets of conversation, articles, training courses, etc.
I donât think you interpret. I think you tell them what it says. Or just put it in front of their noses and shield them from the bad forces while they think it over.
If so, then good.
Letâs not fall out over this word. Just agree with me, huh?

rgds, John C

Don Winton
Forum Wizard
posted 07 January 1999 10:23 AM     Click Here to See the Profile for Don Winton   Click Here to Email Don Winton     Edit/Delete Message
Marc,

Could not have said it better myself. What follows are my opinions only. I also am offended with what the ASQ has become. IMHO, they are just a money grubbing ( o )'s. Years ago, I let my ASQ membership lapse for the very reasons you cited, and more. For personal convictions (not money), I have not attempted to become 'certified' to one of their various programs (CQA, CQE, CQM or whatever) although I believe I am qualified to do so. A very nice young lady just passed her CQE exam, in part using my tutoring (KEY: in part).

quote:
They only protect themselves against any possibility of anyone 'questioning' what's going on. In the process they breed ignorance and compound the problems

Absolutely and well said. I think they have set themselves as 'guardians' of knowledge, but only disseminate that knowledge when it suits their purpose.

Interpretations: I am not qualified, nor will I attempt, to comment on QS 9000 interpretations. I will say this, however. From what I have read here and elsewhere in cyberspace, I agree that "QS9000's interpretations was a farce and an admission that there is something seriously wrong with the document." ISO interpretations are normally straightforward, however. The instructor, during my Lead Assessor training, pounded this point home. Read in what is there and do not read in what is not there. I would tend to agree with John on his point:

quote:
The original, simple intention has been smothered by 2 generations of do-gooders, bureaucrats, rogues and poor lost souls.

Perhaps I am being too pessimistic. Perhaps not. Anyway, just my $0.02 worth.

Regards,
Don

Marc Smith
Da Cheech Wizard
posted 07 January 1999 11:28 AM     Click Here to See the Profile for Marc Smith   Click Here to Email Marc Smith     Edit/Delete Message
The problem becomes, more so in QS than ISO, that we see the same words and interpret them differently. Our ever lovin' president is seeing the same thing. I have always known 'sexual relations' to be sexual intercourse - maybe other things happened but the actual act of mating 'was' a neccessary event for 'relations' to have taken place. As of late that definition has changed (thanks, Kenneth Starr) to include about anything of a sexual nature (bastardization of the language). QS took the word SHOULD and made it to mean SHALL.

I don't disagree that ISO is relatively straight forward - but I use the term relatively as there are still plenty of interpretations by different auditors and registrars as to what is 'acceptable'.

John C - what I do is work with companies in implementing QS9000 and ISO9000. And every company I have worked with has been first audit successful (including Motorola [semi-conductor sector] and Harley-Davidson). I teach companies to get ready to 'do battle' with the auditor. I teach them how to interpret the specs. I also do training in a number of areas including MSA, PPAP, FMEA, APQP, Auditing (general and internal). I teach them to be ready for 'idiots' and I do this by ensuring they understand the specification word-for-word, the intent of the specification details and relate this to what they do.

In short - I arm them with knowledge and understanding.

Kevin Mader
Contributor
posted 07 January 1999 02:06 PM     Click Here to See the Profile for Kevin Mader   Click Here to Email Kevin Mader     Edit/Delete Message
Don,

I think that you would easily fly through the ASQ exams for CQA, CQE, and CQM based on the responses you have given here in the Cove. If nothing else, you have my recognition (for what that is worth) and you don't have to compromise anything by taking the exam. While I hope for better things to come for the ASQ, I still think that the ASQ is a good source for materials and certifications (should you want their recognition). I have felt for many years that while I didn't have their certificates, I too had the required knowledge and understanding. Yet, here is the wicked paradigm. If you do not have formal recognition (certificates, diplomas, etc.) then you do not have what it takes. What a load of bull! Still, the paradigm of Diploma, Certification, Registration=Education, Understanding, Knowledge prevails in society. Some carry more weight than others. So until society changes, there will always be programs such as these. Let's face it, lots of jobs out there requiring certifications such as the CQA and CQE (even if they aren't sure what it's all about). They ride the waves of ISO9000, CQE, etc. because everyone else is. Oh well.

For me, the ASQ has gotten too involved with only presenting their "mainstream items" recently. Sort of like the news; reports the juicey stuff even if it isn't news worthy material (they take a half hour/hour's worth of material and spread it out over a two hour period each evening because its "what the viewer wants"). Perhaps if the ASQ took their own slant out of things it would be better. Who knows?

Enough of my 2 cents on this topic. Back to the group...

Marc Smith
Da Cheech Wizard
posted 07 January 1999 03:51 PM     Click Here to See the Profile for Marc Smith   Click Here to Email Marc Smith     Edit/Delete Message
I know many of you will want kick me for this, but this thread has reached 100K which is about the limit for a thread before it starts getting cumbersome to the server in processing.

So - I'm closing this thread. I want to thank everyone for their participation and the time spent. It has been a very good thread and very enlightening! Thanks to everyone who has contributed!

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