Slide 139 of 161

Process Failure Causes

1. Omitted processing

2. Processing errors

3. Errors setting up work pieces

4. Missing parts

5. Wrong parts

6. Processing wrong work piece

7. Mis-operation

8. Adjustment error

9. Equipment not set up properly

10. Tools and/or fixtures improperly prepared

11. Poor control procedures

12. Improper equipment maintenance

13. Bad recipe

14. Fatigue

15. Lack of Safety

16. Hardware failure

17. Failure to enforce controls

18. Environment

19. Stress connections

20. Poor FMEA(s).

FMEA and Control Plans Forum Discussions

	The. Deming PDCA Cycle	QMS Implementation	FMEA Information	APQP Information
Auditing Information	8-D Problem Solving	Statistics	Error Proofing (Poka Yoke)	Brainstorming
Identifying Waste	Pull Systems	Lead Time Reduction	Planned Maintenance	Quick Setup
Discovering Change	Process Capability - Cp vs. Cpk	Histogram. Animation	Process Loop Animation	Taguchi Loss Function
		Fishbone / Cause and Effects Animation

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