Hmmm. To think that a checklist or even another reference is all that is needed to perform most jobs (I suspect you might mean hourly type jobs) is, well, insulting. I’ve worked on an auto assembly line, complex diagnostic instrument manufacturing and service lines, run a CMM and other NDE/Destruct testing instruments, driven a forklift, run metal cutting machines…these are not something you just follow a checklist or read a Work Instruction. These jobs take skill and a level of competence to execute that skill properly. Then let’s talk about ‘salaries’ jobs that require knowledge, thinking and subject matter expertise competence in those skills…
Heck even to get a drivers license you have to pass a
driving test…not a written test.
I think checklists are great reminders (wouldn’t get on a plane if the pilot didn’t use one) but they are no substitute for actual competence, which is a LOT MORE than simply remembering or reading steps in an operation…I’ve used checklists for complex ERP steps but if you didn’t know what you were doing simply clicking thru software screens wouldn’t help you order the right stuff, transact the material properly…and of course someone who is competent must create the checklist, right?
8D is a checklist and unless you are a competent Problem Solver all you will do is pencil whip that form with gobbledygook nonsense. And look at the people who come here to ask about Guage R&R,
FMEA, DoE, RCA (yep all the TLAs). There are tons of checklists and templates and they still are not competent enough to perform useful studies - which is why they come here to ask questions. (Credit to them to know they need to ask questions!). And having done this for 40+ years I know that even with intense training & education and tons of exercises and examples and yes even checklists, that is not enough to develop true competence…