Our customer requests 8Ds for anything and everything - even if we can prove our material meets specification, we are still requested to do an
8D (customer may have equipment issues for example - they still push it back on us) ... With that being said, we don't adhere to the same philosophy when it comes to our suppliers. We only request an 8D if the issue causes excessive downtime or a pass through feature is identified as nonconforming at our customer.
This is the first formal 8D we have requested from this supplier in the last 3 years.
- This is a repeat issue (for previous occurrences we had just asked them to monitor their process)
- We asked for a formal 8D due to this being a repeat issue and a larger amount of the lot was affected which caused downtime and having to switch to another variant
- We requested this 8D three months ago and initially received pushback for even asking for one - they made it clear they did not want to perform any investigation
- We have weekly calls with this supplier and we had continuously asked for updates over the last three months- no information was given to us prior to receiving their half page write up other than ("Our team is working on the issue")
- Supplier promised us a completed 8D by the end of September, but we did not receive any information until 10/20. We were told the reason for the delay was that their team needed to validate and verify their corrective actions. When we asked for evidence of verification, they referenced their ISO 9001 certification