OneMoreCouch
Starting to get Involved
Hello all,
I am information systems manager that has been newly tasked with overseeing the Quality Control team next month and I'm trying to learn as much as I can.
I wanted to quickly ask what is our best option on which measurement device to use for our QC team - currently they are using calipers.
Our factory makes Ferrite EMI cores that come in rod shapes or core shapes (circular or block) some photos for reference. Our volume is at about 500k piece (in combination of different products) per day.
The factory is very old fashion and the Quality control team currently takes samples from our carts after sintering and brings it back to their desk for measuring. They then document their measurements on a paper in preparation to be inputted into excel. I see a few risks and inefficiencies here that I'm hoping to find answers to here.
1. Measuring with a Caliper is slow and accuracy is dependent on the operator. An example of one of our stricter tolerance is 3mm x 16mm+- 0.005cm
2. Using the Caliper seems tiring to me for a QC operator to do all day. Fatigue will lower their accuracy and with the volume that we have I find it very risky.
3. Redundancy of operator writing down measurements and then inputting into a computer in a separate step
I feel like our quality control is really limited to the sample size due to the inefficiencies of what's listed above. To help us improve, we must increase efficiency so we can sample more products (in ratio to our production amount) From a quality control novice, I believe there must be a better way to provide the team to measure these products in bulk. Is there anything that is laser based to measure our products in bulk?
Any ideas or suggestions will be greatly appreciated.
I am information systems manager that has been newly tasked with overseeing the Quality Control team next month and I'm trying to learn as much as I can.
I wanted to quickly ask what is our best option on which measurement device to use for our QC team - currently they are using calipers.
Our factory makes Ferrite EMI cores that come in rod shapes or core shapes (circular or block) some photos for reference. Our volume is at about 500k piece (in combination of different products) per day.
The factory is very old fashion and the Quality control team currently takes samples from our carts after sintering and brings it back to their desk for measuring. They then document their measurements on a paper in preparation to be inputted into excel. I see a few risks and inefficiencies here that I'm hoping to find answers to here.
1. Measuring with a Caliper is slow and accuracy is dependent on the operator. An example of one of our stricter tolerance is 3mm x 16mm+- 0.005cm
2. Using the Caliper seems tiring to me for a QC operator to do all day. Fatigue will lower their accuracy and with the volume that we have I find it very risky.
3. Redundancy of operator writing down measurements and then inputting into a computer in a separate step
I feel like our quality control is really limited to the sample size due to the inefficiencies of what's listed above. To help us improve, we must increase efficiency so we can sample more products (in ratio to our production amount) From a quality control novice, I believe there must be a better way to provide the team to measure these products in bulk. Is there anything that is laser based to measure our products in bulk?
Any ideas or suggestions will be greatly appreciated.