whether you can reasonably claim that the "new" device is a Class I device, and, if so, that the "new" device is also 510(k) exempt. That depends on whether or not it is substantially equivalent to a predicate device.
Strictly speaking, this is not how it works. The "substantially equivalent" and "predicate device" terminology belongs to devices that are NOT 510(k)-exempt. In the case of exempt (or potentially exempt) devices, one needs to look for an equivalent device that is on the USA market and that is Listed under a ProCode that is 510(k)-exempt. It's not a predicate device per-se, but it's a precedent that allows - if indeed it's equivalent and the rationalization is solid enough - to classify the new device in the same 510(k)-exempt code. There is no Substantially Equivalent determination made in such cases, and typically no one will officially check the classification rationalization as long as nothing goes wrong with the new device on the USA market, but the manufacturer should be prepared to defend it, if and when required, which might happen in an FDA routine on-site inspection at some point.
The new device shall undergo risk analysis, design input and V&V full testing for making 100% sure it is safe for use and perform its intended use properly.
The requirements that normally apply to a 510(k)-exempt device are the
General Controls, part of which is 21 CFR 820. This scope doesn't include "risk analysis" in the broadly used sense of the term (there are some risk analysis requirements but they are quite specific and minimal). Design Input, Design Verification and Design Validation are included in Part 820, but are N/A to most class I devices. There is no requirement in FDA regulations to ensure that a new device is "safe for use and perform its intended use properly", unless it's a class III device, though it's not a bad idea to do that (whatever you take it to mean) for the sake of your own success.
Yes, this is possible, however, you will have to check whether or not the new device is 510(k) exempt as per the FDA regulations.
It's unclear whether you were replying to
@Nissim Shaked or to
@duinyk. Could you please clarify?
A risk analysis, appropriate test and compatibility test need to be conducted to prove safety and effectiveness.
As above, from a regulatory perspective this is not required unless the device is in class III, and definitely not if it's 510(k)-exempt.