Statistically Comparing Technician Techniques

N

NCYankee

#1
Is there a good way to compare two technicians measurements against each other?

The situation I have is this: I have one technician with whom management is not convinced in her measurement techniques. Right now, as a QE, mgmt. is making me go back in behind her and measure the same part again. The big problems here are that we're measuring an already machined die cast transmission main case and we're using a Romer arm to lay it out. I really have many other things I could be doing rather than going in behind a technician and remeasuring.

Is there some mathematical way to compare her measurements vs. my measurements, and maybe against the drawing specifications? Thanks in advance.
 
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Stijloor

Leader
Super Moderator
#2
Re: Comparing technician techniques - statistically

Is there a good way to compare two technicians measurements against each other?

The situation I have is this: I have one technician with whom management is not convinced in her measurement techniques. Right now, as a QE, mgmt. is making me go back in behind her and measure the same part again. The big problems here are that we're measuring an already machined die cast transmission main case and we're using a Romer arm to lay it out. I really have many other things I could be doing rather than going in behind a technician and remeasuring.

Is there some mathematical way to compare her measurements vs. my measurements, and maybe against the drawing specifications? Thanks in advance.

Hello NCYankee,

Welcome to The Cove Forums! :bigwave: :bigwave:

This appears more like a competency issue. Is there evidence that this person is indeed competent to perform the required tasks?

In addition, you may want to perform a Gage R&R. Search this Forum for applicable examples.

Stijloor.
 

Jim Wynne

Leader
Admin
#3
Re: Comparing technician techniques - statistically

Is there a good way to compare two technicians measurements against each other?

The situation I have is this: I have one technician with whom management is not convinced in her measurement techniques. Right now, as a QE, mgmt. is making me go back in behind her and measure the same part again. The big problems here are that we're measuring an already machined die cast transmission main case and we're using a Romer arm to lay it out. I really have many other things I could be doing rather than going in behind a technician and remeasuring.

Is there some mathematical way to compare her measurements vs. my measurements, and maybe against the drawing specifications? Thanks in advance.
Are you familiar with the general concept of Measurement System Analysis (MSA) and GR&R (Gauge Repeatability and Reproducibility)? It's what you're looking for. Do a search of the Cove--there's lots of information on the subject here. You may also want to avail yourself of a copy of the AIAG MSA manual, which details the generally-accepted procedures for conducting measurement system studies.
 
N

NCYankee

#4
Re: Comparing technician techniques - statistically

Thank you both, Stijloor & Mr. Wynne. I am familiar with MSAs and GR&R. If I have to do it using one of the previously mentioned methods, I will. However, I was hoping there was something I could use with the data we already have in hand: Same piece, same dimensions checked, but only two persons, not the three people usually done by MSA & GR&R.
 

CarolX

Trusted Information Resource
#5
Re: Comparing technician techniques - statistically

However, I was hoping there was something I could use with the data we already have in hand: Same piece, same dimensions checked, but only two persons, not the three people usually done by MSA & GR&R.
Hi NCYankee,

By all means - use the data you have on hand. Most of my customers who request a GR&R only require 2 operators.
 
N

NCYankee

#6
Re: Comparing technician techniques - statistically

Thanks CarolX. I'm presently searching for the GR&R & MSA stuff as previously suggested.
 

Jim Wynne

Leader
Admin
#7
Re: Comparing technician techniques - statistically

Thank you both, Stijloor & Mr. Wynne. I am familiar with MSAs and GR&R. If I have to do it using one of the previously mentioned methods, I will. However, I was hoping there was something I could use with the data we already have in hand: Same piece, same dimensions checked, but only two persons, not the three people usually done by MSA & GR&R.
You can do GR&R for two operators, and use existing data, so long as you can compare the results for both operators measuring the same part each time. If you don't want to do a new study (which I recommend), you can simply chart the data you already have to compare the measurement results of the two operators. This will probably just tell you what you already know, however. You really should compare the operators' results measuring the same parts, however.
 
N

NCYankee

#8
Re: Comparing technician techniques - statistically

We are measuring the same parts. Thanks again Mr. Wynne.
 

Jim Wynne

Leader
Admin
#9
Re: Comparing technician techniques - statistically

We are measuring the same parts. Thanks again Mr. Wynne.
You're welcome. I just want to be clear about what's meant by "same parts." I mean that you have some number of parts x, and operator A measures x1, and then operator B measures the same feature on x1, and so on. Each operator measures the identical part and feature.
 

Bev D

Heretical Statistician
Leader
Super Moderator
#10
Re: Comparing technician techniques - statistically

Hello NCYankee,

Welcome to The Cove Forums! :bigwave: :bigwave:

This appears more like a competency issue. Is there evidence that this person is indeed competent to perform the required tasks?

In addition, you may want to perform a Gage R&R. Search this Forum for applicable examples.

Stijloor.
ahem - until there is data showing that 1. this operator's results are statistically & practically different from the other(s) and 2. that her measurements are the least accurate you - and the OP's management have no basis for assuming there is anything wrong with her.

this requires an MSA
 
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